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Final object weight (dry):

Jesmonite Calculator

Converts cm3 to m3, then dry jesmonite density (1745) x answer (m3), then converts the answer (kg) to the result (g). Finally it divides the answer (g) by 3.5, then multiplies it into the radio 2.5:1

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You will need

Liquid:

Powder:

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Max Pigment Weight

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Jesmonite

Jesmonite® AC100 is a water-based, two-component, acrylic polymer/mineral resin system. The system is suitable for a wide
range of casting and laminating applications where the end user wants to reduce the many risks associated with conventional
solvent based systems. A range of ancillary products including decorative and functional fillers, control chemicals, pigments,
and glass reinforcements are also provided making the material extremely versatile. The material is suitable for internal and
external use, however if used externally a sealer or suitable paint system is recommended to protect surface appearance.

Mix Ratio 2.5:1 parts Powder to Liquids ratio by weight
Wet Density 1845 kg/m3
Dry Density 1745 kg/m3
Initial set 15 – 20 minutes (18°C, No Retarder)
Expansion on set 0.15%

If you want to cast a solid colour, mix the pigment into the pre-weighed AC100 liquids, blend thoroughly and slowly add the Jesmonite base to the liquids whilst mixing until the mix is smooth, flowing and free from lumps. Alternatively, you can add the pigment to the mixed Jesmonite, experiment by swirling it through to create different effects. You will not need much pigment; the standard addition rate is 2% by weight of total mixed Jesmonite (or 20g/kg) so for these sized casts you will only need a few grams. If you add too much pigment, it will stop the Jesmonite from setting or make the cast object weak and breakable.

For simple casts like the enclosed, pour a small amount of the mix into the mould and coat the surface evenly. To avoid any air bubbles on the surface, use a small clean, dry brush to coat the surface evenly and get into the edges of your mould. You can tap the mould too to get rid of surface air bubbles. Then fill up the mould with the remaining mixed Jesmonite, gentle tapping of the mould will help any air bubbles rise to the top surface. Then leave your cast for about 30-40 mins to set. Once you have taken it out of the mould, it will gain its full strength after 24 hours. Jesmonite needs all the moisture to evaporate to gain its strength, if you leave it in the mould it will sweat, may mark, and not dry thoroughly

A Collection of helpful tools for the hobbyist

If you have a complex problem that programming could solve, email your suggestion!

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Torus

volume: 2 × π2 × R × r2

surface area: 4 × π2 × R × r

Volume:

Surface Area:

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Cube / Cuboid

volume: (Edge Length)3

surface area: 6 x (Edge Length)2

Volume:

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Sphere

volume: (4/3) × π × r3

surface area: 4 × π × r2

Volume:

Surface Area:

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Cylinder

volume: π × r2 × h

surface area: 2 × π × r × (r+h)

Volume:

Surface Area:

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